Ingxoxo enzulu yesakhiwo soomatshini, inkqubo yokulawula, umgaqo wepunching kunye netheknoloji yophuhliso lwe-Taijishan 220-ton...
I-Taijishan ye-220-toni ephezulu ye-speed precision punching machine luhlobo lwezixhobo zoomatshini ezinomthamo ophezulu wokuvelisa kunye nokusebenza okugqwesileyo. Eli nqaku liza kuxubusha ngokunzulu isakhiwo soomatshini, inkqubo yokulawula, umgaqo wokubethelwa kunye neteknoloji yophuhliso lwe-punch press ukusuka kumbono wobuchwephesha bobunjineli, kunye nokubonelela ngeemeko ezithile kunye nothelekiso.
1. Ubume bomatshini
Isakhiwo somatshini we-220-toni ye-high-speed precision punching machine isisiseko sokusebenza kwayo kunye nokuchaneka. Isebenzisa isakhelo esiqinileyo sentsimbi kunye nebhedi ukuqinisekisa ukuzinza kunye nokuqina komatshini. Ibhentshi yayo yokusebenzela inendawo enkulu kwaye inokwamkela izinto zokusebenza ezinkulu. Ilungele iinxalenye zemoto, iinxalenye zombane, izixhobo zefriji yefektri kunye nezinye iindawo.
Kwisakhiwo somatshini, ukugcinwa kwekholamu yeziko kunye nekholamu yesikhokelo sesilayidi kubaluleke kakhulu. Ukuzigcina zicocekile rhoqo kunokuphepha ukukrwela umphezulu womatshini kunye nokugcina ukuchaneka kwesixhobo somatshini. Ukongezelela, ukutshintshwa rhoqo kweoli ejikelezayo yesixhobo somatshini kwakhona isitshixo sokugcina ukusebenza okuqhelekileyo kunye nokuchaneka kwesixhobo somatshini.
2. Inkqubo yokulawula
Inkqubo yokulawula umatshini wokuchaneka kwesantya esiphezulu udlala indima ebalulekileyo ekuqinisekiseni ukusebenza okuzinzile kwesixhobo somatshini kunye nokuchaneka kwepunching. Umshicileli we-punch wamkela i-potentiometer kunye nomsebenzi wohlengahlengiso, onokuhlengahlengisa isantya semoto ephambili. Xa ubetha iindawo ezahlukeneyo, isantya silungiswa yikhawunta ye-electromagnetic ukuze kuphuculwe ukuchaneka kokubetha.
Ukongeza, umshicileli we-punch uphinde uxhotyiswe ngeqhosha lokulawula langaphandle kunye neqhosha lokuhlengahlengisa umatshini, ezisetyenziselwa ukulawula ukutshintshwa kokutya kunye nesignali yephutha lokubumba. Oku kuqinisekisa ulawulo kunye nokubeka esweni ezi miqondiso ngexesha lenkqubo esemthethweni isitampu, ukwandisa ukhuseleko emsebenzini.
3. Umgaqo wokubetha
Umgaqo wokubethelwa kwesantya esiphezulu somatshini wokuchaneka kukuqhuba ukujikeleza kwe-flywheel nge-motor, kwaye uhambise i-punch ngokumalunga nomsebenzi wokuphumeza ukubethelwa. Amandla okutyunjwa kwe-punch press yi-220 tons, i-stroke yi-30mm, kwaye inani lemivimbo ngama-150-600 ngamaxesha ngomzuzu. Le mpembelelo eqhubekayo yesantya esiphezulu inokugqiba ngokukhawuleza ukuvala i-workpiece kunye nokuphucula ukusebenza kakuhle kwemveliso.
4. Intsingiselo yophuhliso lwetekhnoloji
Ngophuhliso lweshishini lokuvelisa kunye notshintsho kwimfuno, itekhnoloji yoomatshini bokuchwetheza besantya esiphezulu nayo ihlala iguquka. Nazi ezinye iindlela zetekhnoloji:
1. Ukwenziwa kweDijithali kunye nolawulo oluzenzekelayo: Ngokuqhubela phambili koShishino lwe-4.0, oomatshini bokungqiya baya kuba ngakumbi nangakumbi bedijithali kwaye bazenzele. Ngokungongeza i-sensor kunye neenkqubo zokulawula ezihlakaniphile, ukuqokelela idatha, ukuhlalutya kunye nokubeka iliso elikude kuyaqondwa ukuze kuphuculwe ukusebenza kakuhle kwemveliso kunye nomgangatho.
2. I-high-speed precision blanking technology: Ngokuphuculwa okuqhubekayo kwezinto kunye neenkqubo, i-high-speed precision blanking technology iya kuphuculwa ngakumbi. Amandla empembelelo yesantya esiphezulu kunye nenkqubo yolawulo echanekileyo iya kufezekisa ukuchaneka okuphezulu kunye nexesha elifutshane lokubetha.
3. Ugcino lwamandla kunye nobuchwephesha bokukhuselwa kwendalo: ukonga amandla kunye nokukhuselwa kokusingqongileyo ngumba oshushu ngoku, kwaye ikwayenye yeendlela zophuhliso lwetekhnoloji yokungqinga. Ukunciphisa ukusetyenziswa kwamandla kunye nongcoliseko lokusingqongileyo ngoyilo olugqwesileyo kunye nokusetyenziswa kwezixhobo zokonga umbane.
Imeko ethile:
Inkampani eyenza amalungu eenqwelo-mafutha yazisa umatshini wokugqobhoza ochanekileyo onesantya esiphezulu seetoni ezingama-220 ukulungiselela inkqubo yokugqobhoza komzimba. Kwixesha elidlulileyo, inkampani ibisebenzisa izishicileli zepunch zesiNtu kwistampu, ezazinemveliso ephantsi kunye nokuchaneka okuphakathi.
Ngokungeniswa koomatshini bokubethelela abachanekileyo ngesantya esiphezulu, ukusebenza kakuhle kwemveliso kuye kwaphuculwa kakhulu. I-high-speed eqhubekayo yamandla empembelelo yomshini wokubhoboza yenza inkqubo yokubetha ngokukhawuleza, kwaye amakhulu emisebenzi yokubetha ingagqitywa ngomzuzu. Ngexesha elifanayo, inkqubo yokulawula echanekileyo iqinisekisa ukuchaneka kokubetha, okwenza ubungakanani bokubetha buhambelane kwaye buchanekile.
Ukongeza kwimveliso eyongeziweyo kunye nokuchaneka, inkampani iye yalondoloza amandla kunye neendleko zempahla. Uyilo olulungisiweyo kunye nezixhobo zokulondoloza amandla omatshini wokubethelwa ngokukhawuleza kwesantya esiphezulu ziye zanciphisa ukusetyenziswa kwamandla nge-20%, kwaye inkunkuma yezinto eziphathekayo iye yancitshiswa ngenxa yenkqubo yokulawula echanekileyo.
Xa kuthelekiswa:
Xa kuthelekiswa noomatshini bokugqobhoza bemveli, iitoni ezingama-220 zokuchwetheza ezichanekileyo zineengenelo ezicacileyo. Okokuqala, amandla eempembelelo eziqhubekayo ngesantya esiphezulu aphucula ukusebenza kakuhle kwemveliso kunye nokunciphisa ixesha lokubetha. Okwesibini, inkqubo yokulawula echanekileyo iqinisekisa ukuchaneka kunye nokuhambelana kokungafihli, ukunciphisa izinga eliphosakeleyo. Ukongeza, ukonga amandla kunye nobuchwephesha bokukhuselwa kwendalo bukwanciphisa ukusetyenziswa kwamandla kunye nongcoliseko lokusingqongileyo.
Shwankathela:
Umatshini we-220 we-speed speed precision punching luhlobo lwezixhobo zoomatshini ezinomthamo ophezulu wokuvelisa kunye nokusebenza okugqwesileyo. Ngokusebenzisa ulwakhiwo olulungisiweyo lomatshini, inkqubo yolawulo echanekileyo kunye nomgaqo wokubethelwa ngesantya esiphezulu, inokuqonda ukusebenza ngokukhawuleza nangokuchanekileyo. Ngophuhliso oluqhubekayo lwetekhnoloji, oomatshini bokugqobhoza besantya esiphezulu baya kuba ngakumbi nangakumbi bedijithali, bezenzekelayo, kwaye bagxile kugcino lwamandla kunye nokukhuselwa kwendalo. Iimeko ezithile kunye nothelekiso lubonisa iingenelo zoomatshini bokubetha benqindi obuchanekileyo besantya esiphezulu kunoomatshini bokubetha bemveli.
I-imeyile
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